402

3512C Generator Set

Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Standby Rating

1750 ekW

Prime Power Rating

1600 ekW

Emissions/Fuel Strategy

U.S. EPA Cert., Tier 2

Voltage

380 to 13800 Volts

Frequency

60 Hz

Speed

1800 rpm

Duty Cycle

Standby, Mission Critical

Maximum Rating

1750 ekW

Minimum Rating

1600 ekW

Engine Model

3512C ATAAC, V-12, 4-Stroke Water-Cooled Diesel

Bore

6.69in

Stroke

8.46in

Displacement

3574in³

Compression Ratio

14.7:1

Aspiration

TA

Fuel System

Electronic unit injection

Governor Type

ADEM™ A3

Length - Minimum

231.3in

Length - Maximum

231.3in

Width - Minimum

89.7in

Width - Maximum

89.7in

Height - Minimum

104.4in

Height - Maximum

104.4in

Dry Weight - Genset (minimum)

31837lb

Dry Weight - Genset (maximum)

31837lb

Control Panels

Digital I/O module

EMCP 4.4

Load share module

Remote monitoring software

Generator temperature monitoring & protection

Exhaust

Exhaust mufflers

Air Inlet System

Heavy duty air cleaner

Single element filter

Generator

Permanent magnet excitation (PMG)

Anti-condensation heater

Internal excitation (IE)

Oversize and premium generators

Power Termination

Circuit breakers, IEC compliant

Circuit breakers, UL listed

Cooling System

Standard installed radiators

Standard installed ATAAC radiators

Optional installed ATAAC radiators

Water level switch gauges

Coolant

Optional installed radiators

Exhaust System

Flanges

Flange and exhaust expanders

Flexible fittings

Elbows

Y Adapters

Mufflers

Fuel System

Primary fuel filter

Starting/Charging

Heavy duty starting system

Charging alternator

Battery chargers

Oversize batteries

Air starting motor with control and silencer

Jacket water heater

Generators and Attachments

1400, 1600, 2700 Frames

Space heater

Generator conversion from IE to PM

Differential current transformers (DCT) 15 kV class

RW, IE, 6 Leads, Pitch 0.6667

Generator air cleaner

Low voltage: 380,440 / 480 Volts, 3 Phase, 1800 rpm

Differential current transformers (DCT) 8.7 kV class

Instrumentation

Wiring GP W/O cyl sensors

Pyrometer and thermocouples

Lube System

Oil drains

Lubrication oil in standard sump

Oil level regulator

Prelube pumps

General

US aid emblem

The following options are based on regional and product configuration:

Automatic transfer switches (ATS)

EU Certificate of Conformance (CE)

CSA Certification

Integral & sub-base UL listed dual wall fuel tanks

EEC Declaration of Conformity

UL 2200 package

Integral & sub-base fuel tanks

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Enclosures: Sound attenuated, weather protective

Crankcase Protection

Crankcase ventilation system

No explosion relief valves

No crankcase explosion relief valves

Explosion relief valves

Mounting System

Spring type vibration isolators

IBC vibration isolators

Puck style low efficiency isolators

Mounting

IBC isolators

Rubber anti-vibration mounts

Spring type vibration isolators

Power Connections

1600 ,2000, 2500, 3000, 4000 Amp, 3 Pole, UL-100% rated Circuit breakers

Grounding groups

Neutral ground connections

Right side power connections

Rear power connections

Left side power connections

Six lead, six terminal option

2000, 2500, 3200 Amp, 3 Pole, IEC rated Circuit breakers

Center post busbars

2000, 2500 Amp, 4 Pole, IEC rated Circuit breakers

Cable entry - right side

Special Tests / Reports

Fuel consumption test

Generator test report

IBC seismic Certification

PGS Test report @ 1.0 power factor

Standard engine test charge

CSA Certification

Generator fuel consumption test

Torsional vibration analysis

PGS Test report @ 0.8 power factor

Starting / Charging System

24 Volt battery set - Dry

Air pressure regulator

10 Amp Battery charger

Air starting motor

35 Amp Battery charger

Jacket water heaters

Starter cover

Engine barring device

Batteries, racks and cables:

Electric starting motors

Air Inlet System

Air cleaner; single element canister type with service indicator

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Fuel

Primary fuel filter with integral water separator

Fuel priming pump

Secondary fuel filters

Generator

Matched to the performance and output characteristics of Cat engines

IP23 Protection

Power Termination

Busbar

Control Panel

Cat ECS Genset controller

Control System

Generator set packages include Caterpillar's voltage regulator (IVR). IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min/max exciter. Limiter and exciter diode monitor

Emergency stop pushbutton

Oil pressure (psi, kPa or bar)

1 Programmable digital outputs

Accessory module data link

4 Programmable relay outputs (Form A)

kVAr-hr (total)

Reverse power (kW) (32)

kVAr (per phase, average & percent)

Amps (per phase & average)

Over/under frequency (81 o/u)

Cat ECS 100

PLC functionality

1 Programmable relay outputs (Form C)

Programmable protective relaying functions:

RPM

Frequency (Hz)

Low coolant level

Number of I/O varies on options selected

Lamp test

kVA (per phase, average & percent)

Emergency stop

kW (per phase, average & percent)

Engine cool-down timer

Speed adjust

Generator phase sequence

Over/under voltage (27/59)

Warning/shutdown with common LED indication of shutdowns for:

Customer data link (Modbus RTU)

Volts (L-L & L-N)

High coolant temperature

Engine cycle crank

True RMS AC metering, 3-phase, +/-2% accuracy

Low coolant temperature

Low oil pressure

Cat connect

Digital indication for:

Communications

Environmental sealed front face

Reverse reactive power (kVAr) (32RV)

24 Volt DC operation

Power factor (per phase & average)

Overspeed

Auto/start/stop control

Load histogram feature

Controls:

Failure to start (overcrank)

Customizable screens

kW-hr (total)

Text alarm/event descriptions

Alarm acknowledge

Overcurrent (50/51)

Generator mounted - rear facing

Coolant temperature

DC volts

Governing System

ADEM III

Cooling System

SCAC

Fan and belt guards

Caterpillar extended life coolant (Not included with packages without radiator, installed SF44CTS

Coolant level sensors (Not included with packages without radiator)

Radiator fan and fan drive

Coolant drain line with valve

Exhaust System

Flanged faced outlet(s)

Dry exhaust manifold

Fuel System

Secondary fuel filters

Fuel priming pump

Fuel cooler; not included with packages without radiator

Flexible fuel lines - shipped loose

Generators and Attachments

Random wound

Permanent magnet excitation (PMG)

High voltage

Six lead

NEMA standard hole pattern

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)

Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)

NEMA standard hole pattern

Winding temperature detectors

NEMA standard hole pattern

Internal excitation (IE)

Form wound

3 Phase brushless, Salient pole

Busbar connections, right side extension box, bottom cable entry

Low voltage:

Busbar connections, top center mounted, top cable entry

Medium voltage:

Literature

Parts book

Lube System

Oil drain lines and valve

Lubricating oil

Oil filter, filler and dipstick

Fumes disposal

Gear type lube oil pump

Integral lube Oil cooler

Mounting System

Rubber anti-vibration mounts - shipped loose

Starting / Charging System

Battery and battery rack w/cables

45 Amp Charging alternator

24 Volt electric starting motor

Battery disconnect switch

General

Paint - Caterpillar yellow except rails and radiators gloss black

SAE standard rotation

Right hand servicing

Flywheel and Flywheel housing-SAE No. 00

Paint - Caterpillar yellow with high gloss black rails & radiator

ALL

Air Inlet System

Air cleaner; single element canister type with service indicator

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Fuel

Primary fuel filter with integral water separator

Fuel priming pump

Secondary fuel filters

Generator

Matched to the performance and output characteristics of Cat engines

IP23 Protection

Power Termination

Busbar

Control Panel

Cat ECS Genset controller

Control System

Generator set packages include Caterpillar's voltage regulator (IVR). IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min/max exciter. Limiter and exciter diode monitor

Emergency stop pushbutton

Oil pressure (psi, kPa or bar)

1 Programmable digital outputs

Accessory module data link

4 Programmable relay outputs (Form A)

kVAr-hr (total)

Reverse power (kW) (32)

kVAr (per phase, average & percent)

Amps (per phase & average)

Over/under frequency (81 o/u)

Cat ECS 100

PLC functionality

1 Programmable relay outputs (Form C)

Programmable protective relaying functions:

RPM

Frequency (Hz)

Low coolant level

Number of I/O varies on options selected

Lamp test

kVA (per phase, average & percent)

Emergency stop

kW (per phase, average & percent)

Engine cool-down timer

Speed adjust

Generator phase sequence

Over/under voltage (27/59)

Warning/shutdown with common LED indication of shutdowns for:

Customer data link (Modbus RTU)

Volts (L-L & L-N)

High coolant temperature

Engine cycle crank

True RMS AC metering, 3-phase, +/-2% accuracy

Low coolant temperature

Low oil pressure

Cat connect

Digital indication for:

Communications

Environmental sealed front face

Reverse reactive power (kVAr) (32RV)

24 Volt DC operation

Power factor (per phase & average)

Overspeed

Auto/start/stop control

Load histogram feature

Controls:

Failure to start (overcrank)

Customizable screens

kW-hr (total)

Text alarm/event descriptions

Alarm acknowledge

Overcurrent (50/51)

Generator mounted - rear facing

Coolant temperature

DC volts

Governing System

ADEM III

Cooling System

SCAC

Fan and belt guards

Caterpillar extended life coolant (Not included with packages without radiator, installed SF44CTS

Coolant level sensors (Not included with packages without radiator)

Radiator fan and fan drive

Coolant drain line with valve

Exhaust System

Flanged faced outlet(s)

Dry exhaust manifold

Fuel System

Secondary fuel filters

Fuel priming pump

Fuel cooler; not included with packages without radiator

Flexible fuel lines - shipped loose

Generators and Attachments

Random wound

Permanent magnet excitation (PMG)

High voltage

Six lead

NEMA standard hole pattern

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)

Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)

NEMA standard hole pattern

Winding temperature detectors

NEMA standard hole pattern

Internal excitation (IE)

Form wound

3 Phase brushless, Salient pole

Busbar connections, right side extension box, bottom cable entry

Low voltage:

Busbar connections, top center mounted, top cable entry

Medium voltage:

Literature

Parts book

Lube System

Oil drain lines and valve

Lubricating oil

Oil filter, filler and dipstick

Fumes disposal

Gear type lube oil pump

Integral lube Oil cooler

Mounting System

Rubber anti-vibration mounts - shipped loose

Starting / Charging System

Battery and battery rack w/cables

45 Amp Charging alternator

24 Volt electric starting motor

Battery disconnect switch

General

Paint - Caterpillar yellow except rails and radiators gloss black

SAE standard rotation

Right hand servicing

Flywheel and Flywheel housing-SAE No. 00

Paint - Caterpillar yellow with high gloss black rails & radiator

Optional Equipment

Control Panels

Digital I/O module

EMCP 4.4

Load share module

Remote monitoring software

Generator temperature monitoring & protection

Exhaust

Exhaust mufflers <!--(except Tier 4)-->

Air Inlet System

Heavy duty air cleaner

Single element filter

Generator

Permanent magnet excitation (PMG)

Anti-condensation heater

Internal excitation (IE)

Oversize and premium generators

Power Termination

Circuit breakers, IEC compliant

Circuit breakers, UL listed

Cooling System

Standard installed radiators

Standard installed ATAAC radiators

Optional installed ATAAC radiators

Water level switch gauges

Coolant

Optional installed radiators

Exhaust System

Flanges

Flange and exhaust expanders

Flexible fittings

Elbows

Y Adapters

Mufflers

Fuel System

Primary fuel filter

Starting/Charging

Heavy duty starting system

Charging alternator

Battery chargers

Oversize batteries

Air starting motor with control and silencer

Jacket water heater

Generators and Attachments

1400, 1600, 2700 Frames

Space heater

Generator conversion from IE to PM

Differential current transformers (DCT) 15 kV class

RW, IE, 6 Leads, Pitch 0.6667

Generator air cleaner

Low voltage: 380,440 / 480 Volts, 3 Phase, 1800 rpm

Differential current transformers (DCT) 8.7 kV class

Instrumentation

Wiring GP W/O cyl sensors

Pyrometer and thermocouples

Lube System

Oil drains

Lubrication oil in standard sump

Oil level regulator

Prelube pumps

General

US aid emblem

The following options are based on regional and product configuration:

Automatic transfer switches (ATS)

EU Certificate of Conformance (CE)

CSA Certification

Integral & sub-base UL listed dual wall fuel tanks

EEC Declaration of Conformity

UL 2200 package

Integral & sub-base fuel tanks

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Enclosures: Sound attenuated, weather protective

Crankcase Protection

Crankcase ventilation system

No explosion relief valves

No crankcase explosion relief valves

Explosion relief valves

Mounting System

Spring type vibration isolators

IBC vibration isolators

Puck style low efficiency isolators

Mounting

IBC isolators

Rubber anti-vibration mounts

Spring type vibration isolators

Power Connections

1600 ,2000, 2500, 3000, 4000 Amp, 3 Pole, UL-100% rated Circuit breakers

Grounding groups

Neutral ground connections

Right side power connections

Rear power connections

Left side power connections

Six lead, six terminal option

2000, 2500, 3200 Amp, 3 Pole, IEC rated Circuit breakers

Center post busbars

2000, 2500 Amp, 4 Pole, IEC rated Circuit breakers

Cable entry - right side

Special Tests / Reports

Fuel consumption test

Generator test report

IBC seismic Certification

PGS Test report @ 1.0 power factor

Standard engine test charge

CSA Certification

Generator fuel consumption test

Torsional vibration analysis

PGS Test report @ 0.8 power factor

Starting / Charging System

24 Volt battery set - Dry

Air pressure regulator

10 Amp Battery charger

Air starting motor

35 Amp Battery charger

Jacket water heaters

Starter cover

Engine barring device

Batteries, racks and cables:

Electric starting motors

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