402

D500 GC (60 Hz) Generator Set

Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Maximum Rating

500 ekW

Minimum Rating

500 ekW

Emissions/Fuel Strategy

EPA Stationary Emergency

Voltage

480 to 600 Volts

Frequency

60 Hz

Speed

1800 RPM

Duty Cycle

Standby

Engine Model

Cat® C15 In-line 6, 4-cycle diesel

Bore

5.4in

Stroke

6.8in

Displacement

928in³

Compression Ratio

16.1:1

Aspiration

Turbocharged Air-to-Air Aftercooled

Fuel System

MEUI

Governor Type

ADEM™A4

Length - Maximum

189.6in

Width - Maximum

64.2in

Height - Minimum

2034in

Height - Maximum

101.7in

Dry Weight - Genset (minimum)

8280.6lb

Dry Weight - Genset (maximum)

10346.3lb

Air Inlet System

Air cleaner (Non canister disposable)

Bases, Mounting & Fuel Tanks

Audio & visual fuel alarm (@90% fuel level)

Wide Base - Skid

5 Gallon Spill Containment

Fuel tank pill pipe & lockable cap

Overfill prevention valve

Integral tank base, 24 hours, UL142

Exhaust

Industrial, residential, critical mufflers

Circuit breaker

Auxiliary contacts

600A LSI

600A LS/I

1200A LSI

1200A LS/I

400A LSI

800A LSI

800A LS/I

400A LS/I

Control System

Twist release, Red button emergency stop

Ground fault relay

20A GFCI (Ground Fault Circuit Interrupter)

Volt free contacts

Product link remote monitoring hardware

Audible alarm Gp

16 -light NFPA 99/110 Annunciator

100A Load center

Enclosures

E-Stop

AC & DC Source lights

Sound attenuated Level 2 enclosure (White)

Exhaust System

Manifold and turbocharger guards

8" Muffler - 25 dBA attenuation

Flexible exhaust connection

Generator

Anti-condensation heater

Oversize and premium generators

Excitation: [ ] Permanent magnet excitation (PMG) Excited (PM) [ ] Internally Excited (IE)

Permanent magnet excitation (PMG) generator

Space heater

Starting System

Jacket water heater

Battery charger (UL Certified)

Oversize battery set, 1400 CCA, 200 amp/hr

Standard battery set: 1000 CCA, 90 amp/hr.

Power Termination

Circuit breakers, UL listed

Circuit breakers, IEC compliant

General

CSA Certification

Extended Service Coverage

Generator test report

UL2200 Certification

CSA Certification

UL 2200 package

Lube System

Manual sump pump

Mounting System

Narrow skid base - replaces standard fuel tank base

Air Inlet System

Air cleaner - Non canister, disposable

Turbocharger

Aftercooler core

Control Panel

GCCP 1.2

Cooling System

Blower fan and fan drive with guards

Jacket water pump, gear driven, centrifugal

Radiator sight gauge

Coolant drain valve

Thermostats and housing

Radiator, package mounted

Exhaust System

Exhaust manifold - dry

Fuel System

Engine fuel transfer pump

Primary fuel filter w/integral water separator and secondary filter, spin on

Integral tank base, 24 hours, UL142

Fuel cooler

Fuel priming pump

Generator Set

All protective devices and control functions simulated and checked

Factory tested to design specifications at full load conditions

Complete system designed & built at ISO 9001:2000 certified facilities

Generators and Generator Attachments

Easy access to AVR and terminals

Standard winding protection for non-harsh environments with relative humidity ? 95%

IP23 Protection

6 Leads

Brushless, self-excited 2/3 pitch (600V uses Internal excitation (IE))

Terminal box, IP22 RHS facing, bottom cable entry

Voltage regulator (single phase sensing)

Insulation system, Class H

Governing System

Cat electronic governor (ADEM A4)

Lube System

Shallow oil pan

Oil filter, spin on

Oil drain with valve

Lubricating oil, CK-4 (10W-30)

Oil cooler

Oil filler and dipstick

Fumes disposal to front of radiator

Mounting System

Captive linear vibration isolators between base and engine-generator

Includes lifting provisions and termination points for coolant and lube oil drain lines

Protection

Safety shutoff - High water temperature

Safety shutoff - Overspeed

Safety shutoff - Low oil pressure

Starting/Charging System

24V, 45 Amp Charging alternator

24-volt electric starting motor

General

Lifting eyes

Vibration damper

Parts book

ALL

Air Inlet System

Air cleaner - Non canister, disposable

Turbocharger

Aftercooler core

Control Panel

GCCP 1.2

Cooling System

Blower fan and fan drive with guards

Jacket water pump, gear driven, centrifugal

Radiator sight gauge

Coolant drain valve

Thermostats and housing

Radiator, package mounted

Exhaust System

Exhaust manifold - dry

Fuel System

Engine fuel transfer pump

Primary fuel filter w/integral water separator and secondary filter, spin on

Integral tank base, 24 hours, UL142

Fuel cooler

Fuel priming pump

Generator Set

All protective devices and control functions simulated and checked

Factory tested to design specifications at full load conditions

Complete system designed & built at ISO 9001:2000 certified facilities

Generators and Generator Attachments

Easy access to AVR and terminals

Standard winding protection for non-harsh environments with relative humidity ? 95%

IP23 Protection

6 Leads

Brushless, self-excited 2/3 pitch (600V uses Internal excitation (IE))

Terminal box, IP22 RHS facing, bottom cable entry

Voltage regulator (single phase sensing)

Insulation system, Class H

Governing System

Cat electronic governor (ADEM A4)

Lube System

Shallow oil pan

Oil filter, spin on

Oil drain with valve

Lubricating oil, CK-4 (10W-30)

Oil cooler

Oil filler and dipstick

Fumes disposal to front of radiator

Mounting System

Captive linear vibration isolators between base and engine-generator

Includes lifting provisions and termination points for coolant and lube oil drain lines

Protection

Safety shutoff - High water temperature

Safety shutoff - Overspeed

Safety shutoff - Low oil pressure

Starting/Charging System

24V, 45 Amp Charging alternator

24-volt electric starting motor

General

Lifting eyes

Vibration damper

Parts book

Optional Equipment

Air Inlet System

Air cleaner (Non canister disposable)

Bases, Mounting & Fuel Tanks

Audio & visual fuel alarm (@90% fuel level)

Wide Base - Skid

5 Gallon Spill Containment

Fuel tank pill pipe & lockable cap

Overfill prevention valve

Integral tank base, 24 hours, UL142

Exhaust

Industrial, residential, critical mufflers

Circuit breaker

Auxiliary contacts

600A LSI

600A LS/I

1200A LSI

1200A LS/I

400A LSI

800A LSI

800A LS/I

400A LS/I

Control System

Twist release, Red button emergency stop

Ground fault relay

20A GFCI (Ground Fault Circuit Interrupter)

Volt free contacts

Product link remote monitoring hardware

Audible alarm Gp

16 -light NFPA 99/110 Annunciator

100A Load center

Enclosures

E-Stop

AC & DC Source lights

Sound attenuated Level 2 enclosure (White)

Exhaust System

Manifold and turbocharger guards

8" Muffler - 25 dBA attenuation

Flexible exhaust connection

Generator

Anti-condensation heater

Oversize and premium generators

Excitation: [ ] Permanent magnet excitation (PMG) Excited (PM) [ ] Internally Excited (IE)

Permanent magnet excitation (PMG) generator

Space heater

Starting System

Jacket water heater

Battery charger (UL Certified)

Oversize battery set, 1400 CCA, 200 amp/hr

Standard battery set: 1000 CCA, 90 amp/hr.

Power Termination

Circuit breakers, UL listed

Circuit breakers, IEC compliant

General

CSA Certification

Extended Service Coverage

Generator test report

UL2200 Certification

CSA Certification

UL 2200 package

Lube System

Manual sump pump

Mounting System

Narrow skid base - replaces standard fuel tank base

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