402

3516E Generator Set

Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Maximum Rating

3500 kVA

Minimum Rating

3000 kVA

Emissions/Fuel Strategy

Tier 2 Equivalent - 1800 rpm

Voltage

380 to 11000 volts

Frequency

50 Hz

Speed

1800 rpm

Duty Cycle

Standby, Mission Critical

Engine Model

3516E, V-16, 4-Stroke Water-Cooled Diesel

Bore

6.69in

Stroke

8.46in

Displacement

4765in³

Compression Ratio

14.7:1

Aspiration

ATAAC

Fuel System

Electronic Unit Injection

Governor Type

Adem™5

Length - Minimum

335.1in

Length - Maximum

335.1in

Width - Minimum

104in

Width - Maximum

104in

Height - Minimum

131.6in

Height - Maximum

131.6in

Dry Weight - Genset (minimum)

50706lb

Dry Weight - Genset (maximum)

50706lb

Control System

EMCP 4.4

Air Inlet System

Single element filter

Dual element air cleaner

Cooling System

Standard ambient radiators

Water level switch gauges

Optional installed ATAAC radiators

Optional installed radiators

Coolant

Standard ambient ATAAC radiators

Crankcase System

Ventilation system

No explosion relief valves

Explosion relief valves

Exhaust System

Y Adapters

Fuel System

Fuel priming pumps (Tier 4) - Manual or electric

Primary fuel filter

General

Special paint (Colors other than Caterpillar yellow or high performance paints)

US aid emblem

Generators and Attachments

Space heater

Differential current transformers (DCT) 8.7 kV and 15 kV classes

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Alternator air cleaner

Thermostat for space heater

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Generator conversion

Instrumentation

Pyrometer and thermocouples

Lubrication System

Oil level regulator

Prelube pumps

Lube oil in standard sump

Mounting System

Puck style low efficiency isolators

Spring type vibration isolators

IBC vibration isolators

Power Connections

Neutral ground connections

Center post busbars

Right side power connections

Special Tests / Reports

Generator set fuel consumption test

PGS Test report @ 1.0 power factor

Standard engine test charge

Canadian Standards Association certification

Generator test report

IBC Certification

OSHPD Certification

Fuel consumption test

Torsional vibration analysis reports

PGS Test report @ 0.8 power factor

Starting and Charging

Starter cover

Air pressure regulator

10, 20, 35 and 50 Amp Battery chargers

24 Volt battery set - Dry

Jacket water heaters

Air starting motors

Electric starting motors

Engine barring device

Extended Service Coverage

Platinum, Gold and Silver coverage

Air Inlet System

Air cleaner; single element canister type

Control System

Text alarm/event descriptions

Emergency stop pushbutton

IVR includes reactive droop capability

KVAR / PF modes

EMCP 4.2B

3 Phase voltage sensing

Generator mounted - rear facing

Generator set packages include:

24 Volt DC operation

Caterpillar's voltage regulator

RFI suppression

Environmental sealed front face

Limiter and exciter diode monitor

Min / max exciter

Controls:

Speed adjust

Alarm acknowledge

Auto/start/stop control

Engine cycle crank

Engine cool

Customizable screens

PLC functionality

Lamp test

Load histogram feature

Accessory module data link

Reverse power (kW) (32)

6 Customer programmable digital inputs

3 Phase

+/- 2% accuracy

High coolant temperature

0 True RMS AC metering

Programmable protective relaying functions:

Reverse reactive power (kVAr) (32RV)

Communications:

Generator phase sequence

Over/under voltage (27/59)

Overcurrent (50/51)

RPM

Number of I/O varies on options selected

Overspeed

Serial annunciator module data link

Low coolant temperature

4 Programmable relay outputs (Form A)

1 Programmable relay outputs (Form C)

3 Analog inputs

Over/under frequency (81 o/u)

Digital indication for:

Low coolant level

Failure to start (overcrank)

Cat connect

1 Programmable digital outputs

DC volts

Operating hours

Coolant temperature

Oil pressure (psi, kPa or bar)

Amps (per phase & average)

Power factor (per phase & average)

Frequency (Hz)

Volts (L-L & L-N)

kW (per phase, average & percent)

kVA (per phase, average & percent)

kVAr (per phase, average & percent)

Warning/shutdown with common LED indication of shutdowns for: Low oil pressure - High coolant temperature - Overspeed - Emergency stop - Failure to start (overcrank) - Low coolant temperature - Low coolant level -

Low oil pressure

kW-hr (total)

kVAr-hr (total)

Cooling System

ATAAC - 3516E package radiators shipped installed

Certified standard PGS provided

Exhaust System

Flanged faced outlet(s)

Dry exhaust manifold

Fuel System

Secondary fuel filters

Fuel cooler; not included with packages without radiator

Flexible fuel lines - shipped loose

General

Right hand servicing

Caterpillar yellow with high gloss black rails and radiator

SAE standard rotation

Flywheel and flywheel housing - SAE No. 00

Generator and Attachments

NEMA standard hole pattern

Medium voltage:

Anti-condensation space heater

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)

Winding temperature detectors

High voltage:

Busbar connections, right side extension box, bottom cable entry

Form wound

Low voltage: Random wound - Internal excitation (IE) - Winding temperature detectors - NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby) - Busbar connections, top center mounted, top cable entry - NEMA standard hole pattern

6 Lead

Permanent magnet excitation (PMG)

3 Phase brushless, Salient pole

Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)

Governing System

ADEM A5

Literature

Parts book

Operation & Maintenance Manual

Lubrication System

Integral lube oil cool

Oil filter, filler and dipstick

Oil drain lines and valve

Gear type lube oil pump

Lubricating oil

Fumes disposal

Mounting System

Rails - Engine/generator/radiator mounting

Anti-vibration mounts (shipped loose)

Rubber anti-vibration mounts - shipped loose

Starting System

24 Volt electric starting motor

Battery disconnect switch

Battery and battery rack w/cables

45 Amp Charging alternator

ALL

Air Inlet System

Air cleaner; single element canister type

Control System

Text alarm/event descriptions

Emergency stop pushbutton

IVR includes reactive droop capability

KVAR / PF modes

EMCP 4.2B

3 Phase voltage sensing

Generator mounted - rear facing

Generator set packages include:

24 Volt DC operation

Caterpillar's voltage regulator

RFI suppression

Environmental sealed front face

Limiter and exciter diode monitor

Min / max exciter

Controls:

Speed adjust

Alarm acknowledge

Auto/start/stop control

Engine cycle crank

Engine cool

Customizable screens

PLC functionality

Lamp test

Load histogram feature

Accessory module data link

Reverse power (kW) (32)

6 Customer programmable digital inputs

3 Phase

+/- 2% accuracy

High coolant temperature

0 True RMS AC metering

Programmable protective relaying functions:

Reverse reactive power (kVAr) (32RV)

Communications:

Generator phase sequence

Over/under voltage (27/59)

Overcurrent (50/51)

RPM

Number of I/O varies on options selected

Overspeed

Serial annunciator module data link

Low coolant temperature

4 Programmable relay outputs (Form A)

1 Programmable relay outputs (Form C)

3 Analog inputs

Over/under frequency (81 o/u)

Digital indication for:

Low coolant level

Failure to start (overcrank)

Cat connect

1 Programmable digital outputs

DC volts

Operating hours

Coolant temperature

Oil pressure (psi, kPa or bar)

Amps (per phase & average)

Power factor (per phase & average)

Frequency (Hz)

Volts (L-L & L-N)

kW (per phase, average & percent)

kVA (per phase, average & percent)

kVAr (per phase, average & percent)

Warning/shutdown with common LED indication of shutdowns for: Low oil pressure - High coolant temperature - Overspeed - Emergency stop - Failure to start (overcrank) - Low coolant temperature - Low coolant level -

Low oil pressure

kW-hr (total)

kVAr-hr (total)

Cooling System

ATAAC - 3516E package radiators shipped installed

Certified standard PGS provided

Exhaust System

Flanged faced outlet(s)

Dry exhaust manifold

Fuel System

Secondary fuel filters

Fuel cooler; not included with packages without radiator

Flexible fuel lines - shipped loose

General

Right hand servicing

Caterpillar yellow with high gloss black rails and radiator

SAE standard rotation

Flywheel and flywheel housing - SAE No. 00

Generator and Attachments

NEMA standard hole pattern

Medium voltage:

Anti-condensation space heater

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)

Winding temperature detectors

High voltage:

Busbar connections, right side extension box, bottom cable entry

Form wound

Low voltage: Random wound - Internal excitation (IE) - Winding temperature detectors - NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby) - Busbar connections, top center mounted, top cable entry - NEMA standard hole pattern

6 Lead

Permanent magnet excitation (PMG)

3 Phase brushless, Salient pole

Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)

Governing System

ADEM A5

Literature

Parts book

Operation & Maintenance Manual

Lubrication System

Integral lube oil cool

Oil filter, filler and dipstick

Oil drain lines and valve

Gear type lube oil pump

Lubricating oil

Fumes disposal

Mounting System

Rails - Engine/generator/radiator mounting

Anti-vibration mounts (shipped loose)

Rubber anti-vibration mounts - shipped loose

Starting System

24 Volt electric starting motor

Battery disconnect switch

Battery and battery rack w/cables

45 Amp Charging alternator

Optional Equipment

Control System

EMCP 4.4

Air Inlet System

Single element filter

Dual element air cleaner

Cooling System

Standard ambient radiators

Water level switch gauges

Optional installed ATAAC radiators

Optional installed radiators

Coolant

Standard ambient ATAAC radiators

Crankcase System

Ventilation system

No explosion relief valves

Explosion relief valves

Exhaust System

Y Adapters

Fuel System

Fuel priming pumps (Tier 4) - Manual or electric

Primary fuel filter

General

Special paint (Colors other than Caterpillar yellow or high performance paints)

US aid emblem

Generators and Attachments

Space heater

Differential current transformers (DCT) 8.7 kV and 15 kV classes

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Alternator air cleaner

Thermostat for space heater

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Generator conversion

Instrumentation

Pyrometer and thermocouples

Lubrication System

Oil level regulator

Prelube pumps

Lube oil in standard sump

Mounting System

Puck style low efficiency isolators

Spring type vibration isolators

IBC vibration isolators

Power Connections

Neutral ground connections

Center post busbars

Right side power connections

Special Tests / Reports

Generator set fuel consumption test

PGS Test report @ 1.0 power factor

Standard engine test charge

Canadian Standards Association certification

Generator test report

IBC Certification

OSHPD Certification

Fuel consumption test

Torsional vibration analysis reports

PGS Test report @ 0.8 power factor

Starting and Charging

Starter cover

Air pressure regulator

10, 20, 35 and 50 Amp Battery chargers

24 Volt battery set - Dry

Jacket water heaters

Air starting motors

Electric starting motors

Engine barring device

Extended Service Coverage

Platinum, Gold and Silver coverage

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