402

3516C Generator Set

Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Standby Rating

2500/2250/2000 ekW

Prime Power Rating

2250/2045/1825 ekW

Emissions/Fuel Strategy

U.S. EPA Cert., Tier 2

Voltage

380 to 13800 Volts

Frequency

60 Hz

Speed

1800 rpm

Duty Cycle

Standby, Mission Critical, Prime, Continuous

Maximum Rating

2500 ekW

Minimum Rating

1650 ekW

Engine Model

3516C, ATAAC, V-16,4-Stroke Water-Cooled Diesel

Bore

6.69in

Stroke

7.48in

Stroke - HD

8.46in

Displacement

4764.73in

Compression Ratio

14.7:1

Aspiration

TA

Fuel System

Electronic unit injection

Governor Type

Adem™3

Length - Minimum

266.2in

Length - Maximum

276.3in

Width - Minimum

92.1in

Width - Maximum

92.1in

Height - Minimum

118in

Height - Maximum

118in

Dry Weight - Genset (minimum)

35880lb

Dry Weight - Genset (maximum)

38780lb

Control System

EMCP 4.4

Exhaust

Exhaust mufflers

Air Inlet System

Single element filter

Dual element air cleaner

Generator

Excitation: [ ] Permanent magnet excitation (PMG) Excited (PM) [ ] Internally Excited (IE)

Oversize and premium generators

Anti-condensation heater

Cooling System

Coolant

Standard ambient ATAAC radiators

Optional installed radiators

Optional installed ATAAC radiators

Standard ambient radiators

Water level switch gauges

Power Termination

Circuit breakers, UL listed

Circuit breakers, IEC compliant

Crankcase System

Explosion relief valves

Ventilation system

No explosion relief valves

Control Panels

Load share module

Digital I/O module

Generator temperature monitoring & protection

Remote monitoring software

Mounting

Rubber anti-vibration mounts

IBC isolators

Exhaust System

Y Adapters

Flexible fittings

Exhaust offset

Tier 4 clean emissions module

Elbows

Flange and exhaust expanders

Tier 4 clean emission MOD Kits

Tier 4 dosing cabinet

Flanges

Mufflers

Clean emission parts

Starting/Charging

Oversize batteries

Battery chargers

Charging alternator

Air starting motor with control and silencer

Heavy duty starting system

Fuel System

Primary fuel filter

General

The following options are based on regional and product configuration:

UL 2200 package

CSA Certification

EEC Declaration of Conformity

Special paint (Colors other than Caterpillar yellow or high performance paints)

Integral & sub-base fuel tanks

US aid emblem

Enclosures: Sound attenuated, weather protective

Automatic transfer switches (ATS)

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

EU Certificate of Conformance (CE)

Integral & sub-base UL listed dual wall fuel tanks

Generators and Attachments

High voltage: 12470, 13200, 13800 volts, 3 phase 1800 rpm,FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame

High voltage: 6300, 6600, 6900 volts, 3 phase 1800 rpm, FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame

Thermostat for space heater

Low / Medium voltage: 380, 440, 480, 600 volts, 3 phase 1800 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Low / Medium voltage: 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM, FW, PM, No. of Leads = 6, Pitch = .6667: 1600, 1800 Frame

Differential current transformers (DCT) 8.7 kV and 15 kV classes

Generator conversion

Space heater kit

Alternator air cleaner

Instrumentation

Pyrometer and thermocouples

Lubrication System

Oil level regulator

Lube oil in standard sump

Prelube pumps

Mounting System

Puck style low efficiency isolators

Spring type vibration isolators

IBC vibration isolators

Power Connections

Ground cables between generator and terminal box

Neutral ground connections

Left side power connections

Center post busbars

Right side power connections

2700 Frame, four lead, four terminal

Rear power connections

Low voltage Circuit breakers

Special Tests / Reports

IBC Certification

Fuel consumption test

Generator test report

PGS Test report @ 1.0 power factor

Torsional vibration analysis reports

OSHPD Certification

Generator set fuel consumption test

PGS Test report @ 0.8 power factor

Standard engine test charge

Canadian Standards Association certification

Starting and Charging

Air pressure regulator

Starter cover

Air starting motors

10, 20, 35 and 50 Amp Battery chargers

Electric starting motors

Jacket water heaters

24 Volt battery set - Dry

Engine barring device

Extended Service Coverage

Platinum, Gold and Silver coverage

Air Inlet System

Air cleaner; single element canister type

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Control Panels

Communications:

Reverse reactive power (kVAr) (32RV)

Customer data link (Modbus RTU)

Generator mounted - rear facing

1 Programmable digital outputs

Auto/start/stop control -

Serial annunciator module data link

Engine cool-down timer

24 Volt DC operation

Controls:

Generator set packages include Caterpillar's voltage regulator (IVR). IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min / max exciter. Limiter and exciter diode monitor

Alarm acknowledge

Cat connect

Engine cycle crank

Text alarm/event descriptions

Overcurrent (50 / 51)

Accessory module data link

Cat ECS 100

1 Programmable relay outputs (Form C)

Emergency stop pushbutton

Speed adjust

4 Programmable relay outputs (Form A)

Number of I/O varies on options selected

6 Customer programmable digital inputs

Environmental sealed front face

Load histogram feature

Lamp test

PLC functionality

Customizable screens -0 True RMS AC metering, 3-phase, +/-2% accuracy

Digital indication for:

Operating hours

RPM

DC volts

Frequency (Hz)

Coolant temperature

Volts (L-L & L-N)

Oil pressure (psi, kPa or bar)

Amps (per phase & average)

kVAr (per phase, average & percent)

kVA (per phase, average & percent)

kW (per phase, average & percent)

Power factor (per phase & average)

kW-hr (total)

kVAr-hr (total)

High coolant temperature

Overspeed

Failure to start (overcrank)

Warning/shutdown with common LED indication of shutdowns for:

Emergency stop

Low oil pressure

Low coolant level

Low coolant temperature

Programmable protective relaying functions:

Over/under frequency (81 o/u)

Generator phase sequence

Over/under voltage (27 / 59)

Reverse power (kW) (32)

Fuel

Primary fuel filter with integral water separator

Generator

Matched to the performance and output characteristics of Cat engines

IP23 Protection

Power Termination

Busbar

Control Panel

Cat ECS Genset controller

Cooling System

Certified standard PGS provided

Exhaust System

Flanged faced outlet(s)

Dry exhaust manifold

Fuel System

Flexible fuel lines - shipped loose

Fuel cooler; not included with packages without radiator

Secondary fuel filters

Fuel priming pump

General

Caterpillar yellow with high gloss black rails and radiator

Right hand servicing

Flywheel and flywheel housing - SAE No. 00

Paint - Caterpillar yellow except rails and radiators gloss black

SAE standard rotation

Generator and Attachments

Busbar connections, top center mounted, top cable entry

Class H temperature rise at 40C ambient (125C prime / 150C standby)

Low voltage:

NEMA standard hole pattern

Medium voltage:

Anti-condensation space heater

6 Lead

Random wound

Form wound

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

Permanent magnet excitation (PMG)

Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)

Internal excitation (IE)

3 Phase brushless, Salient pole

High voltage:

Winding temperature detectors

Busbar connections, right side extension box, bottom cable entry

Governing System

ADEM A3

Literature

Parts book

Lubrication System

Lubricating oil

Fumes disposal

Integral lube oil cool

Oil drain lines and valve

Oil filter, filler and dipstick

Gear type lube oil pump

Mounting System

Anti-vibration mounts (shipped loose)

Rubber anti-vibration mounts - shipped loose

Rails - engine/generator/radiator mounting

Starting System

Battery disconnect switch

45 Amp Charging alternator

24 Volt electric starting motor

Battery and battery rack w/cables

ALL

Air Inlet System

Air cleaner; single element canister type

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Control Panels

Communications:

Reverse reactive power (kVAr) (32RV)

Customer data link (Modbus RTU)

Generator mounted - rear facing

1 Programmable digital outputs

Auto/start/stop control -

Serial annunciator module data link

Engine cool-down timer

24 Volt DC operation

Controls:

Generator set packages include Caterpillar's voltage regulator (IVR). IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min / max exciter. Limiter and exciter diode monitor

Alarm acknowledge

Cat connect

Engine cycle crank

Text alarm/event descriptions

Overcurrent (50 / 51)

Accessory module data link

Cat ECS 100

1 Programmable relay outputs (Form C)

Emergency stop pushbutton

Speed adjust

4 Programmable relay outputs (Form A)

Number of I/O varies on options selected

6 Customer programmable digital inputs

Environmental sealed front face

Load histogram feature

Lamp test

PLC functionality

Customizable screens -0 True RMS AC metering, 3-phase, +/-2% accuracy

Digital indication for:

Operating hours

RPM

DC volts

Frequency (Hz)

Coolant temperature

Volts (L-L & L-N)

Oil pressure (psi, kPa or bar)

Amps (per phase & average)

kVAr (per phase, average & percent)

kVA (per phase, average & percent)

kW (per phase, average & percent)

Power factor (per phase & average)

kW-hr (total)

kVAr-hr (total)

High coolant temperature

Overspeed

Failure to start (overcrank)

Warning/shutdown with common LED indication of shutdowns for:

Emergency stop

Low oil pressure

Low coolant level

Low coolant temperature

Programmable protective relaying functions:

Over/under frequency (81 o/u)

Generator phase sequence

Over/under voltage (27 / 59)

Reverse power (kW) (32)

Fuel

Primary fuel filter with integral water separator

Generator

Matched to the performance and output characteristics of Cat engines

IP23 Protection

Power Termination

Busbar

Control Panel

Cat ECS Genset controller

Cooling System

Certified standard PGS provided

Exhaust System

Flanged faced outlet(s)

Dry exhaust manifold

Fuel System

Flexible fuel lines - shipped loose

Fuel cooler; not included with packages without radiator

Secondary fuel filters

Fuel priming pump

General

Caterpillar yellow with high gloss black rails and radiator

Right hand servicing

Flywheel and flywheel housing - SAE No. 00

Paint - Caterpillar yellow except rails and radiators gloss black

SAE standard rotation

Generator and Attachments

Busbar connections, top center mounted, top cable entry

Class H temperature rise at 40C ambient (125C prime / 150C standby)

Low voltage:

NEMA standard hole pattern

Medium voltage:

Anti-condensation space heater

6 Lead

Random wound

Form wound

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

Permanent magnet excitation (PMG)

Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)

Internal excitation (IE)

3 Phase brushless, Salient pole

High voltage:

Winding temperature detectors

Busbar connections, right side extension box, bottom cable entry

Governing System

ADEM A3

Literature

Parts book

Lubrication System

Lubricating oil

Fumes disposal

Integral lube oil cool

Oil drain lines and valve

Oil filter, filler and dipstick

Gear type lube oil pump

Mounting System

Anti-vibration mounts (shipped loose)

Rubber anti-vibration mounts - shipped loose

Rails - engine/generator/radiator mounting

Starting System

Battery disconnect switch

45 Amp Charging alternator

24 Volt electric starting motor

Battery and battery rack w/cables

Optional Equipment

Control System

EMCP 4.4

Exhaust

Exhaust mufflers <!--(except Tier 4)-->

Air Inlet System

Single element filter

Dual element air cleaner

Generator

Excitation: [ ] Permanent magnet excitation (PMG) Excited (PM) [ ] Internally Excited (IE)

Oversize and premium generators

Anti-condensation heater

Cooling System

Coolant

Standard ambient ATAAC radiators

Optional installed radiators

Optional installed ATAAC radiators

Standard ambient radiators

Water level switch gauges

Power Termination

Circuit breakers, UL listed

Circuit breakers, IEC compliant

Crankcase System

Explosion relief valves

Ventilation system

No explosion relief valves

Control Panels

Load share module

Digital I/O module

Generator temperature monitoring & protection

Remote monitoring software

Mounting

Rubber anti-vibration mounts

IBC isolators

Exhaust System

Y Adapters

Flexible fittings

Exhaust offset

Tier 4 clean emissions module

Elbows

Flange and exhaust expanders

Tier 4 clean emission MOD Kits

Tier 4 dosing cabinet

Flanges

Mufflers

Clean emission parts

Starting/Charging

Oversize batteries

Battery chargers

Charging alternator

Air starting motor with control and silencer

Heavy duty starting system

Fuel System

Primary fuel filter

General

The following options are based on regional and product configuration:

UL 2200 package

CSA Certification

EEC Declaration of Conformity

Special paint (Colors other than Caterpillar yellow or high performance paints)

Integral & sub-base fuel tanks

US aid emblem

Enclosures: Sound attenuated, weather protective

Automatic transfer switches (ATS)

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

EU Certificate of Conformance (CE)

Integral & sub-base UL listed dual wall fuel tanks

Generators and Attachments

High voltage: 12470, 13200, 13800 volts, 3 phase 1800 rpm,FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame

High voltage: 6300, 6600, 6900 volts, 3 phase 1800 rpm, FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame

Thermostat for space heater

Low / Medium voltage: 380, 440, 480, 600 volts, 3 phase 1800 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Low / Medium voltage: 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM, FW, PM, No. of Leads = 6, Pitch = .6667: 1600, 1800 Frame

Differential current transformers (DCT) 8.7 kV and 15 kV classes

Generator conversion

Space heater kit

Alternator air cleaner

Instrumentation

Pyrometer and thermocouples

Lubrication System

Oil level regulator

Lube oil in standard sump

Prelube pumps

Mounting System

Puck style low efficiency isolators

Spring type vibration isolators

IBC vibration isolators

Power Connections

Ground cables between generator and terminal box

Neutral ground connections

Left side power connections

Center post busbars

Right side power connections

2700 Frame, four lead, four terminal

Rear power connections

Low voltage Circuit breakers

Special Tests / Reports

IBC Certification

Fuel consumption test

Generator test report

PGS Test report @ 1.0 power factor

Torsional vibration analysis reports

OSHPD Certification

Generator set fuel consumption test

PGS Test report @ 0.8 power factor

Standard engine test charge

Canadian Standards Association certification

Starting and Charging

Air pressure regulator

Starter cover

Air starting motors

10, 20, 35 and 50 Amp Battery chargers

Electric starting motors

Jacket water heaters

24 Volt battery set - Dry

Engine barring device

Extended Service Coverage

Platinum, Gold and Silver coverage

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