402

Cat G3520H Combined Heat and Power (CHP) Solution

G3520H Combined Heat and Power (CHP) Solution Gas Generator

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Continuous Rating

2480 ekW @ 1.0pf

Fuel Type

Natural Gas

Maximum Electrical Efficiency

42.40%

Frequency

60 Hz

RPM

1500

Engine Model

G3520H

Displacement

5956in³

Aspiration

TA

Bore

6.7in

Stroke

8.5in

Fuel System

Electronic Fuel Control Valve

Governor Type

ADEM™ A4

Length

302in

Width

86in

Height

97in

Dry Weight - Genset

54675lb

Weight

168000lb

Compression Ratio

11.1

Frequency

60 Hz

Air Inlet

Mounting Brackets and Piping

Air cleaner with precleaner

Circuit Breaker

MP- Frame 6 Pole Bottom Cable Entry

No UV trip or package mounted CB Wiring

4000/5000A Neutral Current Transformer Automatic Selection

Frame Mounting

Control Panel

Local alarm module

Remote Communications Module (PL1000T, PL1000E)

16 Point/32 Light Annunciator, Shipped Loose

Remote PC Monitorring

Cat Connect: Ehternet, Satellite, Cell Telematics

Local PC Monitorring

Remote annuciator

Engine failure relay

Discrete I/O Module, 12 Digital Inputs, 8 'Form C' Relay

Synchronizing module

Cooling

Coolant level drain line with valves, fan with guard

Inlet/Outlet connections

Exhaust

Flange

Flexible Fitting

Exhaust Expander

Muffler and spark-arresting muffler with companion flanges

Elbow

Oxidation catalyst

Fuel System

Gas shutoff valve 24V, ETR (Energized-To-Run)

Fuel filter

Gas Knockdown Regulator

Gas pressure regulator

Generator

Generator air filter

Medium and high voltage generators and attachment

European bus bar

Low voltage extension box

Bearing temperature detectors

Cable access box

Manual voltage control

General

US AID Emblem

Digital diagnostic tool

Special paint order

Tool set

Cold-weather bundle including enclosure heaters and ventilation recirculation

Fire suppression system

Interior DC lighting system with automatic shutoff timer

Starting/Charging

24V starting motors

Battery with cables and rack (shipped loose)

Jacket water heater

60A, 24V charging alternator (requires engine driven pumps)

Engine

G3520H, V20, 4-stroke-cycle, gas engine. Operates on 31.5 to 47.2 MJ/NM3 dry pipeline natural gas. Turbocharged Separate Circuit Aftercooled.

Control Panel

On Package EMCP 4.3 Control Panel System Offers engine and generator monitoringand protection, voltage regulation with Cat IVRimproves transient response performance. Controls provide auto paralleling AGC-4 controller, load sharing, VFDcontrol, and primary generator protection for greaterversatility, package utilization and monitoring.

Air Inlet

Three-element single-stage air cleaner with enclosure and service indicator

Cooling

Jacket water and SCAC thermostats

ANSI/DN customer flange connections for JW inlet and outlet

Engine driven water pumps for jacket water and aftercooler

Standard cooling provides 40⁰C (104⁰F) ambient capability with 500mg/Nm3 NOx at 100% Continuous rating before derate, @ 500m

Containerized Module

NSPS Factory Compilant, UL2200 Compilant and CSA / TSSA Sound attenuated 75 dB(A) @ 7 m (23 ft) Sound attenuated air intake louvers and lockable personnel doors with panic release LH and RH engine service doors integrated intocontainer side walls 3” ANSI flange customer fuel connection

Generator Controls And Protection

Integrated crankcase ventilation system (CCV)and gas fuel train NFPA37 & CSAB149.3 with external fuel connections package utilization and monitoring.

Modes of Operation

Provides for single unit stand-alone operation,island mode paralleling and load sharing withother power modules, and single unit-to-utilitymode paralleling for base load control

Lube Oil Make-Up System

Integrated enclousre holding tanks: Oil makeup tank (50 gallon), Waste oil tank (300 gal / 2 oil changes), Fresh oil tank (500 gal / 2 oil changes + makeup) and oil level regulator. Low level annunciation

General

Fire detection system

Circuit Breaker

5000A 3-Pole IEC Rated Circuit Breakers

LSI Long-Time, Short-Time, Instantaneous Annunciator

Rear-mounted

Exhaust

Externally mounted exhaust system (muffler and heat exchanger)

Dry exhaust manifolds, insulated and shielded

Center section cooled turbocharger with Cat flanged outlet

Individual exhaust port and turbocharger outlet wired to Integrated Tmeperature Sensing Module (ITSM) with GECM providing alarms and shutdowns

Fuel System

Electronic fuel metering valve

Throttle plate, 24V DC actuator, controlled by GECM

Fuel system

Fuel system is sized for 31.5 to 47.2 MJ/NM3 dry pipeline natural gas with pressure of 10.2 to 34.5KPa to the engine fuel control valve

Ignition System

Individual Cylinder Detonation Sensitive Timing (DST)

Electronic Ignition System (controlled by ADEM A4)

Generator

Double bearing SR5 1866 frame, brushless, form wound, 12-lead design, permanent magnet excited, three-phase, with Cat IVR, Class H insulation operating at Class F temperature. Stator and Bearing temperature monitoring and anti-condensation space heaters.

Caterpillar's Digital Voltage Regulator (CDVR) with 3-phase sensing and KVAR/PF control

SR4B

Reactive droop

Busbar connections

RH Service

Operation and maintenance manuals

SR5

Crankshaft Vibration Damper and Guard

Parts book

Winding temperature detectors

Paint- Caterpillar Yellow except rails gloss black

Anti-condensation space heater

Govrerning System

ADEM A4 4-20mA (0-5VV) Speed Input

ALL

Engine

G3520H, V20, 4-stroke-cycle, gas engine. Operates on 31.5 to 47.2 MJ/NM3 dry pipeline natural gas. Turbocharged Separate Circuit Aftercooled.

Control Panel

On Package EMCP 4.3 Control Panel System Offers engine and generator monitoringand protection, voltage regulation with Cat IVRimproves transient response performance. Controls provide auto paralleling AGC-4 controller, load sharing, VFDcontrol, and primary generator protection for greaterversatility, package utilization and monitoring.

Air Inlet

Three-element single-stage air cleaner with enclosure and service indicator

Cooling

Jacket water and SCAC thermostats

ANSI/DN customer flange connections for JW inlet and outlet

Engine driven water pumps for jacket water and aftercooler

Standard cooling provides 40⁰C (104⁰F) ambient capability with 500mg/Nm3 NOx at 100% Continuous rating before derate, @ 500m

Containerized Module

NSPS Factory Compilant, UL2200 Compilant and CSA / TSSA Sound attenuated 75 dB(A) @ 7 m (23 ft) Sound attenuated air intake louvers and lockable personnel doors with panic release LH and RH engine service doors integrated intocontainer side walls 3” ANSI flange customer fuel connection

Generator Controls And Protection

Integrated crankcase ventilation system (CCV)and gas fuel train NFPA37 & CSAB149.3 with external fuel connections package utilization and monitoring.

Modes of Operation

Provides for single unit stand-alone operation,island mode paralleling and load sharing withother power modules, and single unit-to-utilitymode paralleling for base load control

Lube Oil Make-Up System

Integrated enclousre holding tanks: Oil makeup tank (50 gallon), Waste oil tank (300 gal / 2 oil changes), Fresh oil tank (500 gal / 2 oil changes + makeup) and oil level regulator. Low level annunciation

General

Fire detection system

Circuit Breaker

5000A 3-Pole IEC Rated Circuit Breakers

LSI Long-Time, Short-Time, Instantaneous Annunciator

Rear-mounted

Exhaust

Externally mounted exhaust system (muffler and heat exchanger)

Dry exhaust manifolds, insulated and shielded

Center section cooled turbocharger with Cat flanged outlet

Individual exhaust port and turbocharger outlet wired to Integrated Tmeperature Sensing Module (ITSM) with GECM providing alarms and shutdowns

Fuel System

Electronic fuel metering valve

Throttle plate, 24V DC actuator, controlled by GECM

Fuel system

Fuel system is sized for 31.5 to 47.2 MJ/NM3 dry pipeline natural gas with pressure of 10.2 to 34.5KPa to the engine fuel control valve

Ignition System

Individual Cylinder Detonation Sensitive Timing (DST)

Electronic Ignition System (controlled by ADEM A4)

Generator

Double bearing SR5 1866 frame, brushless, form wound, 12-lead design, permanent magnet excited, three-phase, with Cat IVR, Class H insulation operating at Class F temperature. Stator and Bearing temperature monitoring and anti-condensation space heaters.

Caterpillar's Digital Voltage Regulator (CDVR) with 3-phase sensing and KVAR/PF control

SR4B

Reactive droop

Busbar connections

RH Service

Operation and maintenance manuals

SR5

Crankshaft Vibration Damper and Guard

Parts book

Winding temperature detectors

Paint- Caterpillar Yellow except rails gloss black

Anti-condensation space heater

Govrerning System

ADEM A4 4-20mA (0-5VV) Speed Input

Optional Equipment

Air Inlet

Mounting Brackets and Piping

Air cleaner with precleaner

Circuit Breaker

MP- Frame 6 Pole Bottom Cable Entry

No UV trip or package mounted CB Wiring

4000/5000A Neutral Current Transformer Automatic Selection

Frame Mounting

Control Panel

Local alarm module

Remote Communications Module (PL1000T, PL1000E)

16 Point/32 Light Annunciator, Shipped Loose

Remote PC Monitorring

Cat Connect: Ehternet, Satellite, Cell Telematics

Local PC Monitorring

Remote annuciator

Engine failure relay

Discrete I/O Module, 12 Digital Inputs, 8 'Form C' Relay

Synchronizing module

Cooling

Coolant level drain line with valves, fan with guard

Inlet/Outlet connections

Exhaust

Flange

Flexible Fitting

Exhaust Expander

Muffler and spark-arresting muffler with companion flanges

Elbow

Oxidation catalyst

Fuel System

Gas shutoff valve 24V, ETR (Energized-To-Run)

Fuel filter

Gas Knockdown Regulator

Gas pressure regulator

Generator

Generator air filter

Medium and high voltage generators and attachment

European bus bar

Low voltage extension box

Bearing temperature detectors

Cable access box

Manual voltage control

General

US AID Emblem

Digital diagnostic tool

Special paint order

Tool set

Cold-weather bundle including enclosure heaters and ventilation recirculation

Fire suppression system

Interior DC lighting system with automatic shutoff timer

Starting/Charging

24V starting motors

Battery with cables and rack (shipped loose)

Jacket water heater

60A, 24V charging alternator (requires engine driven pumps)

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