402

3516B Generator Set

Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness.

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Prime Power Rating

1825 ekW

Continuous Rating

1640 ekW

Emissions/Fuel Strategy

Low Fuel Consumption

Voltage

380 to 13800 Volts

Frequency

60 Hz

Speed

1800 rpm

Duty Cycle

Prime, Continuous

Maximum Rating

1825 ekW

Minimum Rating

1640 ekW

Engine Model

3516B TA, V-16, 4-Stroke Water-Cooled Diesel

Bore

6.69in

Stroke

7.48in

Displacement

4210.64in

Compression Ratio

14.0:1

Aspiration

TA

Fuel System

Electronic unit injection

Governor Type

Adem™4

Length - Minimum

264.3in

Length - Maximum

264.3in

Width - Minimum

90.1in

Width - Maximum

90.1in

Height - Minimum

94.1in

Height - Maximum

94.1in

Dry Weight - Genset (minimum)

33300lb

Dry Weight - Genset (maximum)

33300lb

Exhaust

Exhaust mufflers

Air Inlet System

Standard ambient radiators

Dual element air cleaner

Standard ambient ATAAC radiators

Single element filter

Optional radiator arrangements

Generator

Anti-condensation heater

Permanent magnet excitation (PMG)

Oversize and premium generators

Internal excitation (IE)

Control Panels

EMCP 4.4

Load share module

Digital I/O module

Generator main terminal box

Remote monitoring software

Vandal proof panel cover

Generator temperature monitoring & protection

Empty upper box

Cable Shroud

Annunciator - local

Digital I/O module

Annunciator - remote

Side extension box

Cooling System

Coolant

Water level switch gauges

Crankcase Systems

No explosion relief valves

Explosion relief valves

Crankcase ventilation systems

Crankcase protection groups:

Mounting

Rubber anti-vibration mounts

IBC isolators

Exhaust System

Flange and exhaust expanders

Flexible fittings

Tier 4 lean emissions moDual

Flanges

Elean emission parts

Tier 4 dosing cabinet

Exhaust offset

Mufflers

Tier 4 clean emission MOD kits

Y Adapters

Elbows>

Starting/Charging

Oversize batteries

Charging alternator

Heavy duty starting system

Jacket water heater

Battery chargers

General

CSA Certification

EEC Declaration of Conformity

Automatic transfer switches (ATS)

UL 2200 package

Integral & sub-base UL listed dual wall fuel tanks

EU Certificate of Conformance (CE)

Integral & sub-base fuel tanks

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Enclosures: Sound attenuated, weather protective

The following options are based on regional and product configuration:

Extended Service Coverage

Platinum, Silver and Gold coverage

Fuel System

Primary fuel filter

Fuel priming pumps (Tier 4)

Gas fuel filter

Generators and Attachments

Generator conversions

Hi voltage optional attachments

2700 Frame - 6300, 6600, 6900 Volts, 3 Phase 1800 RPM, FW, PM, No. of leads = 6, Pitch = .6667

1600 Frame - 380, 440, 480, 600 Volts, 3 Phase 1800 RPM, RW, PM, No. of leads = 6, Pitch = .6667

Generators high voltage

Differential current transformers

1600 Frame - 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM ,FW, PM, No. of leads = 6, Pitch = .6667

1600 Frame - 380, 440, 480, 600 Volts, 3 Phase 1800 RPM, RW, IE, No. of leads = 6, Pitch = .6667

Alternator air cleaner

1800 Frame

Space heater kit

3000 Frame - 12470, 13200, 13800 Volts, 3 Phase 1800 RPM, FW, PM, No. of leads = 6, Pitch = .6667

Instrumentation

Pyrometer and termocouples

Lube System

Oil level regulator

Prelube pump groups

Lube oil in standard sump

Mounting System

IBC vibration isolators

Puck style low efficiency isolators

Spring type vibration isolators

Power Connections

Center post busbars

Cable entry - rear

Rear power connections

Cable entry - right side

Cable entry - left side

Grounding groups

Neutral ground connections

Right side power connections

left side power connections

Power Termination

Circuit breakers - LV Packages

2000, 2500, 3200 Amp, 4 Pole, IEC rated Circuit breakers

Circuit breakers, IEC compliant

Circuit breakers, UL listed

1600, 2000, 2500, 3000 and 4000 Amp, 3 Pole, UL-100% rated Circuit breakers

2000, 2500, 3200 Amp, 3 Pole, IEC rated Circuit breakers

Special Tests / Reports

Generator set report

PGS Test report @ 0.8 power factor

Fuel consumption test

Torsional vibration analysis

Seismic Certifications

PGS Test report @ 1.0 power factor

Standard engine test

OSPD Certification

Starting / Charging

10, 20, 35 Amp Battery chargers

Engine barring device

Batteries, racks and cables

Jacket water heaters

Air starting motors with control and silencer

Electric starting motors

Starter cover

50 Amp NFPA battery charger

Air pressure regulator

Air Inlet System

Air cleaner, single element canister type

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Fuel

Primary fuel filter with integral water separator

Secondary fuel filters

Control System

Generator set packages include Caterpillars voltage regulator

6 Customer programmable digital inputs

Controls:

Low coolant temperature

Auto/start/stop control

Low coolant level

Customer data link (Modbus RTU)

PLC functionality

kVA (per phase, average & percent)

Reverse power (kW) (32)

Alarm acknowledge

kW (per phase, average & percent)

kW-hr (total)

Lamp test

RPM

Volts (L-L & L-N), frequency (Hz)

Generator phase sequence

Operating hours

kVAr-hr (total)

True RMS AC metering, 3-phase, +/-2% accuracy

Over/under frequency (81 o/u)

Accessory module data link

Number of I/O varies on options selected

High coolant temperature

Overspeed

1 Programmable digital outputs

Regulator (IVR) - IVR includes reactive droop capability, 3-phase voltage sensing, KVAR/PF modes, RFI suppression, min/max exciter

DC volts

Reverse reactive power (kVAr) (32RV)

Amps (per phase & average)

Oil pressure (psi, kPa or bar)

Coolant temperature

Failure to start (overcrank)

3 Analog inputs

Power factor (per phase & average)

EMCP 4.3

kVAr (per phase, average & percent)

Cat connect

Engine cool-down timer

1 Programmable relay outputs (Form C)

Environmental sealed front face

Warning/shutdown with common LED indication of shutdowns for:

24 Volt DC operation

Over/under voltage (27/59)

Emergency stop pushbutton

Limiter and exciter diode monitor

Generator mounted - rear facing

Digital indication for:

Text alarm/event descriptions

Customizable screens

Load histogram feature

Emergency stop

Serial annunciator module data link

Programmable protective relaying functions:

Low oil pressure

Communications:

Speed adjust

Engine cycle crank

4 Programmable relay outputs (Form A)

Overcurrent (50/51)

Power Termination

Busbar

Control Panel

Cat ECS Genset controller

Cooling System

Package mounted radiator

Exhaust System

Dry exhaust manifold

Flanged faced outlet(s)

Fuel System

Fuel cooler; not included with packages without radiator

Flexible fuel lines - shipped loose

Secondary fuel filters

Fuel priming pump

General

SAE standard rotation

Flywheel and Flywheel housing-SAE No. 00

Paint - Caterpillar yellow except rails and radiators gloss black

RH service

Generators and Attachments

Matched to the performance and output characteristics of Cat engines

Random wound

IP23 Protection

Anti-condensation space heater

3 Phase brushless, Salient pole

HV:

Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)

LV

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby) - 60 Hz models: NEMA standard hole pattern

6 Lead

Form wound

Busbar connections, right side extension box, bottom cable entry - 60 Hz models: NEMA standard hole pattern

Winding temperature detectors

MV:

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

Governing System

ADEM A3

Lube System

Oil drain lines and valve

Lubricating oil

Integral lube Oil cooler

Oil filter, filler and dipstick

Fumes disposal

Gear type lube oil pump

Mounting System

Rails - Engine/generator/radiator mounting.

Rubber anti-vibration mounts - shipped loose

Anti-vibration mounts (shipped loose)

Starting System

Battery disconnect switch

24 Volt electric starting motor

45 Amp Charging alternator

Battery and battery rack w/cables

ALL

Air Inlet System

Air cleaner, single element canister type

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Fuel

Primary fuel filter with integral water separator

Secondary fuel filters

Control System

Generator set packages include Caterpillars voltage regulator

6 Customer programmable digital inputs

Controls:

Low coolant temperature

Auto/start/stop control

Low coolant level

Customer data link (Modbus RTU)

PLC functionality

kVA (per phase, average & percent)

Reverse power (kW) (32)

Alarm acknowledge

kW (per phase, average & percent)

kW-hr (total)

Lamp test

RPM

Volts (L-L & L-N), frequency (Hz)

Generator phase sequence

Operating hours

kVAr-hr (total)

True RMS AC metering, 3-phase, +/-2% accuracy

Over/under frequency (81 o/u)

Accessory module data link

Number of I/O varies on options selected

High coolant temperature

Overspeed

1 Programmable digital outputs

Regulator (IVR) - IVR includes reactive droop capability, 3-phase voltage sensing, KVAR/PF modes, RFI suppression, min/max exciter

DC volts

Reverse reactive power (kVAr) (32RV)

Amps (per phase & average)

Oil pressure (psi, kPa or bar)

Coolant temperature

Failure to start (overcrank)

3 Analog inputs

Power factor (per phase & average)

EMCP 4.3

kVAr (per phase, average & percent)

Cat connect

Engine cool-down timer

1 Programmable relay outputs (Form C)

Environmental sealed front face

Warning/shutdown with common LED indication of shutdowns for:

24 Volt DC operation

Over/under voltage (27/59)

Emergency stop pushbutton

Limiter and exciter diode monitor

Generator mounted - rear facing

Digital indication for:

Text alarm/event descriptions

Customizable screens

Load histogram feature

Emergency stop

Serial annunciator module data link

Programmable protective relaying functions:

Low oil pressure

Communications:

Speed adjust

Engine cycle crank

4 Programmable relay outputs (Form A)

Overcurrent (50/51)

Power Termination

Busbar

Control Panel

Cat ECS Genset controller

Cooling System

Package mounted radiator

Exhaust System

Dry exhaust manifold

Flanged faced outlet(s)

Fuel System

Fuel cooler; not included with packages without radiator

Flexible fuel lines - shipped loose

Secondary fuel filters

Fuel priming pump

General

SAE standard rotation

Flywheel and Flywheel housing-SAE No. 00

Paint - Caterpillar yellow except rails and radiators gloss black

RH service

Generators and Attachments

Matched to the performance and output characteristics of Cat engines

Random wound

IP23 Protection

Anti-condensation space heater

3 Phase brushless, Salient pole

HV:

Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)

LV

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby) - 60 Hz models: NEMA standard hole pattern

6 Lead

Form wound

Busbar connections, right side extension box, bottom cable entry - 60 Hz models: NEMA standard hole pattern

Winding temperature detectors

MV:

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

Governing System

ADEM A3

Lube System

Oil drain lines and valve

Lubricating oil

Integral lube Oil cooler

Oil filter, filler and dipstick

Fumes disposal

Gear type lube oil pump

Mounting System

Rails - Engine/generator/radiator mounting.

Rubber anti-vibration mounts - shipped loose

Anti-vibration mounts (shipped loose)

Starting System

Battery disconnect switch

24 Volt electric starting motor

45 Amp Charging alternator

Battery and battery rack w/cables

Optional Equipment

Exhaust

Exhaust mufflers <!--(except Tier 4)-->

Air Inlet System

Standard ambient radiators

Dual element air cleaner

Standard ambient ATAAC radiators

Single element filter

Optional radiator arrangements

Generator

Anti-condensation heater

Permanent magnet excitation (PMG)

Oversize and premium generators

Internal excitation (IE)

Control Panels

EMCP 4.4

Load share module

Digital I/O module

Generator main terminal box

Remote monitoring software

Vandal proof panel cover

Generator temperature monitoring & protection

Empty upper box

Cable Shroud

Annunciator - local

Digital I/O module

Annunciator - remote

Side extension box

Cooling System

Coolant

Water level switch gauges

Crankcase Systems

No explosion relief valves

Explosion relief valves

Crankcase ventilation systems

Crankcase protection groups:

Mounting

Rubber anti-vibration mounts

IBC isolators

Exhaust System

Flange and exhaust expanders

Flexible fittings

Tier 4 lean emissions moDual

Flanges

Elean emission parts

Tier 4 dosing cabinet

Exhaust offset

Mufflers

Tier 4 clean emission MOD kits

Y Adapters

Elbows>

Starting/Charging

Oversize batteries

Charging alternator

Heavy duty starting system

Jacket water heater

Battery chargers

General

CSA Certification

EEC Declaration of Conformity

Automatic transfer switches (ATS)

UL 2200 package

Integral & sub-base UL listed dual wall fuel tanks

EU Certificate of Conformance (CE)

Integral & sub-base fuel tanks

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Enclosures: Sound attenuated, weather protective

The following options are based on regional and product configuration:

Extended Service Coverage

Platinum, Silver and Gold coverage

Fuel System

Primary fuel filter

Fuel priming pumps (Tier 4)

Gas fuel filter

Generators and Attachments

Generator conversions

Hi voltage optional attachments

2700 Frame - 6300, 6600, 6900 Volts, 3 Phase 1800 RPM, FW, PM, No. of leads = 6, Pitch = .6667

1600 Frame - 380, 440, 480, 600 Volts, 3 Phase 1800 RPM, RW, PM, No. of leads = 6, Pitch = .6667

Generators high voltage

Differential current transformers

1600 Frame - 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM ,FW, PM, No. of leads = 6, Pitch = .6667

1600 Frame - 380, 440, 480, 600 Volts, 3 Phase 1800 RPM, RW, IE, No. of leads = 6, Pitch = .6667

Alternator air cleaner

1800 Frame

Space heater kit

3000 Frame - 12470, 13200, 13800 Volts, 3 Phase 1800 RPM, FW, PM, No. of leads = 6, Pitch = .6667

Instrumentation

Pyrometer and termocouples

Lube System

Oil level regulator

Prelube pump groups

Lube oil in standard sump

Mounting System

IBC vibration isolators

Puck style low efficiency isolators

Spring type vibration isolators

Power Connections

Center post busbars

Cable entry - rear

Rear power connections

Cable entry - right side

Cable entry - left side

Grounding groups

Neutral ground connections

Right side power connections

left side power connections

Power Termination

Circuit breakers - LV Packages

2000, 2500, 3200 Amp, 4 Pole, IEC rated Circuit breakers

Circuit breakers, IEC compliant

Circuit breakers, UL listed

1600, 2000, 2500, 3000 and 4000 Amp, 3 Pole, UL-100% rated Circuit breakers

2000, 2500, 3200 Amp, 3 Pole, IEC rated Circuit breakers

Special Tests / Reports

Generator set report

PGS Test report @ 0.8 power factor

Fuel consumption test

Torsional vibration analysis

Seismic Certifications

PGS Test report @ 1.0 power factor

Standard engine test

OSPD Certification

Starting / Charging

10, 20, 35 Amp Battery chargers

Engine barring device

Batteries, racks and cables

Jacket water heaters

Air starting motors with control and silencer

Electric starting motors

Starter cover

50 Amp NFPA battery charger

Air pressure regulator

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