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3516B Generator Set

The 3516B diesel generator sets are made to meet your mission critical, continuous, standby and prime applications. Producing reliable power from 1750 to 2500 kVA at 50 Hz, each generator set has been designed to meet ISO 8528-5 transient response requirements and to accept 100 % rated load in one step. Our integrated control system keeps you connected through on-site and remote monitoring options. We offer easy-to-use EMCP control panel options, combining your management and diagnostic tools in one. The EMCP 4.4 controller provides multi-generator set paralleling capability, giving you the ability to add generator sets to match your growing power requirements. It's not just quality that matters but customization, choose from a broad range of accessories and bolt-on system expansion attachments. Find flexible packaging to fit unique spatial requirements and environmental conditions. Our 3516B generator sets are developed for such prerequisites, so that you can meet your specific power needs.

  • Specifications

  • Standard/Optional Equipment

  • Catalog

Standby Rating

2250 kVA

Prime Power Rating

2000 kVA

Emissions/Fuel Strategy

Low Fuel, Low Emissions

Voltage

380 to 11000 Volts

Frequency

50 Hz

Speed

1500 rpm

Duty Cycle

Standby, Mission Critical, Prime, Continuous

Maximum Rating

2250 kVA

Minimum Rating

1750 kVA

Engine Model

3516B TA, V-16, 4-Stroke Water-Cooled Diesel

Bore

6.69in

Stroke

7.48in

Displacement

69in

Compression Ratio

14.0:1

Aspiration

TA

Fuel System

Electronic unit injection

Governor Type

Adem™3

Length - Minimum

242in

Length - Maximum

242in

Width - Minimum

90in

Width - Maximum

90in

Height - Minimum

98.2in

Height - Maximum

98.2in

Dry Weight - Genset (minimum)

30364lb

Dry Weight - Genset (maximum)

30364lb

Control System

EMCP 4.4

Exhaust

Exhaust mufflers

Air Inlet System

Single element filter

Dual element air cleaner

Generator

Oversize and premium generators

Permanent magnet excitation (PMG)

Anti-condensation heater

Internal excitation (IE)

Cooling System

Standard ambient radiators

Coolant

Optional installed radiators

Optional installed ATAAC radiators

Standard ambient ATAAC radiators

Water level switch gauges

Power Termination

Circuit breakers, IEC compliant

Circuit breakers, UL listed

Crankcase System

Ventilation system

Explosion relief valves

No explosion relief valves

Control Panels

Remote monitoring software

Load share module

Digital I/O module

Generator temperature monitoring & protection

Exhaust System

Y Adapters

Elbows

Mufflers

Flange and exhaust expanders

Clean emission parts

Tier 4 dosing cabinet

Exhaust offset

Flexible fittings

Tier 4 clean emission MOD Kits

Flanges

Tier 4 clean emissions module

Fuel System

Primary fuel filter

Fuel priming pumps (Tier 4) - Manual or electric

Starting/Charging

Air starting motor with control and silencer

Charging alternator

Oversize batteries

Heavy duty starting system

Generators and Attachments

Differential current transformers (DCT)

Thermostat for space heater

Differential current transformers (DCT) 8.7 kV and 15 kV classes

Alternator air cleaner

Generator conversion

Space heater

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Instrumentation

Pyrometer and thermocouples

General

Special paint (Colors other than Caterpillar yellow or high performance paints)

US aid emblem

EEC Declaration of Conformity

Automatic transfer switches (ATS)

CSA Certification

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Enclosures: Sound attenuated, weather protective

The following options are based on regional and product configuration:

Integral & sub-base fuel tanks

EU Certificate of Conformance (CE)

Integral & sub-base UL listed dual wall fuel tanks

UL 2200 package

Lubrication System

Lube oil in standard sump

Oil level regulator

Prelube pumps

Mounting System

IBC vibration isolators

Spring type vibration isolators

Puck style low efficiency isolators

Mounting

IBC isolators

Power Connections

Neutral ground connections

Center post busbars

Low voltage Circuit breakers

2700 Frame, four lead, four terminal

Right side power connections

Ground cables between generator and terminal box

Rear power connections

Left side power connections

Special Tests / Reports

Standard engine test charge

Torsional vibration analysis reports

PGS Test report @ 1.0 power factor

Fuel consumption test

IBC Certification

Canadian Standards Association certification

PGS Test report @ 0.8 power factor

Generator test report

Generator set fuel consumption test

OSHPD Certification

Starting and Charging

Air starting motors

Jacket water heaters

Starter cover

10, 20, 35 and 50 Amp Battery chargers

Air pressure regulator

Electric starting motors

Engine barring device

24 Volt battery set - Dry

Extended Service Coverage

Platinum, Gold and Silver coverage

Air Inlet System

Air cleaner; single element canister type

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Fuel

Primary fuel filter with integral water separator

Secondary fuel filters

Generator

Matched to the performance and output characteristics of Cat engines

IP23 Protection

Power Termination

Busbar

Control Panels

Engine cool-down timer

Frequency (Hz)

DC volts

Volts (L-L & L-N)

Customizable screens

Limiter and exciter diode monitor

Power factor (per phase & average)

1 Programmable relay outputs (Form C

Text alarm/event descriptions

Speed adjust

1 Programmable digital outputs

Overspeed - Emergency stop

4 Programmable relay outputs (Form A)

Emergency stop - Failure to start (overcrank)

Reverse reactive power (kVAr) (32RV)

6 Customer programmable digital inputs

Customer data link (Modbus RTU)

Emergency stop pushbutton

Environmental sealed front face

kW-hr (total) - kVAr-hr (total)

Cat connect

Load histogram feature

RPM - DC volts

Failure to start (overcrank)

Serial annunciator module data link

Coolant temperature

Operating hours

kW (per phase, average & percent)

IVR includes:

Low coolant temperature

Reactive droop capability

Generator set packages include Caterpillar's voltage regulator

Digital indication for:

KVAR/PF modes

Lamp test

Controls:

PLC functionality

0 True RMS AC metering, 3-phase, +/-2% accuracy

Oil pressure (psi, kPa or bar)

Generator mounted - rear facing

Amps (per phase & average)

Low coolant level

3 Analog inputs

Reverse power (kW) (32)

24 Volt DC operation

Over/under voltage (2 7/ 59)

Over/under frequency (81 o/u)

RFI suppression

3 Phase voltage sensing

Cat ECS 100

Alarm acknowledge

Auto/start/stop control

kVA (per phase, average & percent)

Min / max exciter

Engine cycle crank

Low oil pressure

Accessory module data link

High coolant temperature

Warning/shutdown with common LED indication of shutdowns for:

Communications:

Overcurrent (50 / 51)

Number of I/O varies on options selected

Programmable protective relaying functions:

Control Panel

Cat ECS Genset controller

Cooling System

Certified standard PGS provided

Exhaust System

Dry exhaust manifold

Flanged faced outlet(s)

Fuel System

Secondary fuel filters

Flexible fuel lines - shipped loose

Fuel cooler; not included with packages without radiator

Fuel priming pump

General

Paint - Caterpillar yellow except rails and radiators gloss black

Right hand servicing

Flywheel and flywheel housing - SAE No. 00

SAE standard rotation

Caterpillar yellow with high gloss black rails and radiator

Generator and Attachments

Busbar connections, right side extension box, bottom cable entry

3 Phase brushless, Salient pole

Form wound - Permanent magnet excitation (PMG)

Anti-condensation space heater

Busbar connections, top center mounted, top cable entry

6 Leads

Winding temperature detectors

Class H temperature rise at 40C ambient (125C prime / 150C standby)

Form wound

Internal excitation (IE)

NEMA Class H insulation

Low voltage:

Random wound

High voltage:

Medium voltage:

Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby

Permanent magnet excitation (PMG)

NEMA standard hole pattern

Governing System

ADEM A3

Literature

Parts book

Lubrication System

Fumes disposal

Oil drain lines and valve

Lubricating oil

Integral lube oil cool

Oil filter, filler and dipstick

Gear type lube oil pump

Mounting System

Rails - Engine/generator/radiator mounting

Anti-vibration mounts (shipped loose)

Rubber anti-vibration mounts - shipped loose

Starting System

Battery and battery rack w/cables

24 Volt electric starting motor

Battery disconnect switch

45 Amp Charging alternator

ALL

Air Inlet System

Air cleaner; single element canister type

Cooling

Package mounted radiator

Exhaust

Exhaust flange outlet

Fuel

Primary fuel filter with integral water separator

Secondary fuel filters

Generator

Matched to the performance and output characteristics of Cat engines

IP23 Protection

Power Termination

Busbar

Control Panels

Engine cool-down timer

Frequency (Hz)

DC volts

Volts (L-L & L-N)

Customizable screens

Limiter and exciter diode monitor

Power factor (per phase & average)

1 Programmable relay outputs (Form C

Text alarm/event descriptions

Speed adjust

1 Programmable digital outputs

Overspeed - Emergency stop

4 Programmable relay outputs (Form A)

Emergency stop - Failure to start (overcrank)

Reverse reactive power (kVAr) (32RV)

6 Customer programmable digital inputs

Customer data link (Modbus RTU)

Emergency stop pushbutton

Environmental sealed front face

kW-hr (total) - kVAr-hr (total)

Cat connect

Load histogram feature

RPM - DC volts

Failure to start (overcrank)

Serial annunciator module data link

Coolant temperature

Operating hours

kW (per phase, average & percent)

IVR includes:

Low coolant temperature

Reactive droop capability

Generator set packages include Caterpillar's voltage regulator

Digital indication for:

KVAR/PF modes

Lamp test

Controls:

PLC functionality

0 True RMS AC metering, 3-phase, +/-2% accuracy

Oil pressure (psi, kPa or bar)

Generator mounted - rear facing

Amps (per phase & average)

Low coolant level

3 Analog inputs

Reverse power (kW) (32)

24 Volt DC operation

Over/under voltage (2 7/ 59)

Over/under frequency (81 o/u)

RFI suppression

3 Phase voltage sensing

Cat ECS 100

Alarm acknowledge

Auto/start/stop control

kVA (per phase, average & percent)

Min / max exciter

Engine cycle crank

Low oil pressure

Accessory module data link

High coolant temperature

Warning/shutdown with common LED indication of shutdowns for:

Communications:

Overcurrent (50 / 51)

Number of I/O varies on options selected

Programmable protective relaying functions:

Control Panel

Cat ECS Genset controller

Cooling System

Certified standard PGS provided

Exhaust System

Dry exhaust manifold

Flanged faced outlet(s)

Fuel System

Secondary fuel filters

Flexible fuel lines - shipped loose

Fuel cooler; not included with packages without radiator

Fuel priming pump

General

Paint - Caterpillar yellow except rails and radiators gloss black

Right hand servicing

Flywheel and flywheel housing - SAE No. 00

SAE standard rotation

Caterpillar yellow with high gloss black rails and radiator

Generator and Attachments

Busbar connections, right side extension box, bottom cable entry

3 Phase brushless, Salient pole

Form wound - Permanent magnet excitation (PMG)

Anti-condensation space heater

Busbar connections, top center mounted, top cable entry

6 Leads

Winding temperature detectors

Class H temperature rise at 40C ambient (125C prime / 150C standby)

Form wound

Internal excitation (IE)

NEMA Class H insulation

Low voltage:

Random wound

High voltage:

Medium voltage:

Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)

NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby

Permanent magnet excitation (PMG)

NEMA standard hole pattern

Governing System

ADEM A3

Literature

Parts book

Lubrication System

Fumes disposal

Oil drain lines and valve

Lubricating oil

Integral lube oil cool

Oil filter, filler and dipstick

Gear type lube oil pump

Mounting System

Rails - Engine/generator/radiator mounting

Anti-vibration mounts (shipped loose)

Rubber anti-vibration mounts - shipped loose

Starting System

Battery and battery rack w/cables

24 Volt electric starting motor

Battery disconnect switch

45 Amp Charging alternator

Optional Equipment

Control System

EMCP 4.4

Exhaust

Exhaust mufflers <!--(except Tier 4)-->

Air Inlet System

Single element filter

Dual element air cleaner

Generator

Oversize and premium generators

Permanent magnet excitation (PMG)

Anti-condensation heater

Internal excitation (IE)

Cooling System

Standard ambient radiators

Coolant

Optional installed radiators

Optional installed ATAAC radiators

Standard ambient ATAAC radiators

Water level switch gauges

Power Termination

Circuit breakers, IEC compliant

Circuit breakers, UL listed

Crankcase System

Ventilation system

Explosion relief valves

No explosion relief valves

Control Panels

Remote monitoring software

Load share module

Digital I/O module

Generator temperature monitoring & protection

Exhaust System

Y Adapters

Elbows

Mufflers

Flange and exhaust expanders

Clean emission parts

Tier 4 dosing cabinet

Exhaust offset

Flexible fittings

Tier 4 clean emission MOD Kits

Flanges

Tier 4 clean emissions module

Fuel System

Primary fuel filter

Fuel priming pumps (Tier 4) - Manual or electric

Starting/Charging

Air starting motor with control and silencer

Charging alternator

Oversize batteries

Heavy duty starting system

Generators and Attachments

Differential current transformers (DCT)

Thermostat for space heater

Differential current transformers (DCT) 8.7 kV and 15 kV classes

Alternator air cleaner

Generator conversion

Space heater

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Instrumentation

Pyrometer and thermocouples

General

Special paint (Colors other than Caterpillar yellow or high performance paints)

US aid emblem

EEC Declaration of Conformity

Automatic transfer switches (ATS)

CSA Certification

Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Enclosures: Sound attenuated, weather protective

The following options are based on regional and product configuration:

Integral & sub-base fuel tanks

EU Certificate of Conformance (CE)

Integral & sub-base UL listed dual wall fuel tanks

UL 2200 package

Lubrication System

Lube oil in standard sump

Oil level regulator

Prelube pumps

Mounting System

IBC vibration isolators

Spring type vibration isolators

Puck style low efficiency isolators

Mounting

IBC isolators

Power Connections

Neutral ground connections

Center post busbars

Low voltage Circuit breakers

2700 Frame, four lead, four terminal

Right side power connections

Ground cables between generator and terminal box

Rear power connections

Left side power connections

Special Tests / Reports

Standard engine test charge

Torsional vibration analysis reports

PGS Test report @ 1.0 power factor

Fuel consumption test

IBC Certification

Canadian Standards Association certification

PGS Test report @ 0.8 power factor

Generator test report

Generator set fuel consumption test

OSHPD Certification

Starting and Charging

Air starting motors

Jacket water heaters

Starter cover

10, 20, 35 and 50 Amp Battery chargers

Air pressure regulator

Electric starting motors

Engine barring device

24 Volt battery set - Dry

Extended Service Coverage

Platinum, Gold and Silver coverage

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