ALL

Control Panel

- Warning/shutdown with common LED indication of shutdowns with indicating lights for:

#NAME?

Environmental sealed front face

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Lamp test

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Generator mounted - rear facing

- Volts (L-L & L-N)

- Amps (per phase & average)

#NAME?

Auto/start/stop control

24 Volt DC operation

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- Overcurrent (50/51)

Local annunciator option

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Overspeed

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12 Programmable digital inputs

kW (per phase, average & percent)

#NAME?

True RMS AC metering, 3-phase, +/-0.25% accuracy

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DC volts

Low coolant level Over/under voltage (27/59)

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Controls:

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Amps (per phase & average)

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#NAME?

kVAr (per phase, average & percent)

- kVA (per phase, average & percent)

- Over/under voltage (27/59)

#NAME?

Failure to start (overcrank)

#NAME?

#NAME?

Low coolant level (requires optional coolant sensor)

4 Programmable relay outputs (Form A)

Power factor (per phase & average)

Reverse reactive power (kVAr) (32RV)

Emergency stop button

#NAME?

Over/under frequency (81 o/u)

Volts (L-L & L-N)

Warning/shutdown with common LED indication of shutdowns with indicating lights for:

- Power factor (per phase & average)

2 Programmable digital outputs

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Digital indication for:

Engine cool-down timer

6 Programmable digital inputs

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Customer data link (Modbus RTU)

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2 Programmable PWM outputs

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kVAr-hr (total)

Low oil pressure

- Over/under frequency (81 o/u)

Accessory module data link

Low coolant temperature

16 Programmable digital outputs

- kVAr (per phase, average & percent)

kVA (per phase, average & percent)

- kW (per phase, average & percent)

Serial annunciator module data link

Cat ECS 100

2 Programmable relay outputs (Form C)

Coolant temperature

#NAME?

Operating hours

- Reverse reactive power (kVAr) (32RV)

Programmable protective relaying functions:

RPM

#NAME?

3 Programmable analog outputs

Overcurrent (50/51)

Alarm acknowledge

#NAME?

- Reverse power (kW) (32)

kW-hr (total)

High coolant temperature

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Communications

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Engine cycle crank

Cat ECS 100 controller includes:

Reverse power (kW) (32)

- True RMS AC metering, 3-phase, +/-0.25% accuracy

Frequency (Hz)

- 24 Volt DC operation

Text alarm/event descriptions

3 Programmable analog inputs

Speed adjust

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Cooling System

Radiator group - shipped loose

Fan and belt guards

SCAC cooling

Coolant sensor - (2 x shipped loose: 1/4-18 and 1/2-14 NPTF)

Coolant drain line and valves

Exhaust System

CEM dosing module Features include:

Insulated CEM

DEF filter

CEM dosing module

Harness from dosing module to CEM

Air filter

Anti-freeze protection

120 VAC

Dry exhaust manifold

Flanged faced outlets at CEM in (21.2") and out (25")

Air and heated DEF lines from dosing module to CEM

Fuel System

Secondary/tertiary fuel filters

Primary fuel filter water/fuel water separator

3 Filters, shipped loose - can be mounted on frame rails (Requires dealer provided flex)

10 Micron spin on type

3 Filters, engine mounted

4 Micron Spin On Type

10 Micron spin on type

Generator and Attachments

Caterpillar's digital voltage regulator (CDVR) includes:

Permanent magnet excitation (PMG)

(MV) Busbar connections, right side extension box, bottom cable entry: - 60 Hz models: NEMA standard hole pattern

NEMA Class H insulation system, Class F temperature rise at 40C ambient (105C prime / 130C standby)

RFI suppression

3000 Frame generators (MV/HV)

6 Lead

Reactive droop capability

Class H temperature rise at 40C ambient (125C prime / 150C standby)

Form wound

3 Phase voltage sensing

KVAR / PF modes

Right side extension box, bottom cable entry

3 Phase brushless, Salient pole

Anti-condensation space heater

IEC platinum stator RTDs (.00385 temperature coefficient)

Exciter diode monitor

1800 Frame generators (LV/MV)

Min / Max exciter limiter

(LV) Busbar connections, top / center mounted, top cable entry 60 Hz models: NEMA standard hole pattern

NEMA Class H insulation

Governing System

ADEM A4

Redundant shutdown (Overspeed protection through a duplicate speed sensing system)

Lube System

Oil filter, filler and dipstick

Gear type lube oil pump

Integral lube Oil cooler

Lubricating oil

Prelube - required with prime and continuous; optional with standby

Oil drain lines and valve

Fumes disposal

Mounting System

Batteries and battery rack w/cables

Battery disconnect switch

Rubber anti-vibration mounts - shipped loose

Dual 24-volt Electric starting motors

Rails - Engine/Generator

Service Instructions

Two PM Inspections

General

* For HV applications, customer to provide 120V secondary sensing, 5A secondary current sensing and harness between package and EMCP4.3 (drawing provided). CDVR is installed in wall mount.

Paint - Caterpillar yellow with high gloss black rails & radiator

*For HV Cat ECS: Includes wall mount control panel, shipped loose, for customer mounting and 7.5 meter interconnect harness.

RH service (except oil filter service 60 Hz models: left hand service)

SAE standard rotation

Flywheel and flywheel housing-SAE No. 00

Air Inlet System

Air cleaner; 4 x single element canister with service indicator(s).

Single stage air cleaner

Optional Equipment

Air Inlet System

Single stage air cleaner

Control Panels

Customer interface options

Customer AC-DC connection mounting location - LV / MV

EMCP 4.4 (requires 1800 frame Low voltage package)s

Remote speed adjust

Modbus monitoring of packages

Vandal proof panel door

E-Stop - Only for use with 3000 frame generators and EMCP4.3

Generator temperature monitoring

Controller mounting location - LV / MV (requires 1800 frame generator)

Load share module

Load share governor / auxiliary plate and auxiliary box (LV)

Annunciator modules

Cooling System

SCAC circuits

Package mounted radiator

Remote radiators

Fuel cooler

Exhaust

Exhaust collectors/manifold

Fuel System

Primary fuel filter

General

Paint - colors (other than Caterpillar yellow) or high performance paints

US aid emblem

Generator and Attachments

Differential current transformers (DCT): - 5, 9 and 15 kV class DCTs

Space heater kit

480 Volts, Generators (MV) 60 Hz, 3 phase, 1800 rpm, FW, PM, 6 Leads, pitch = 0.6667 -- 1800, 3000 frame

Thermostat for space heater

480 Volts, Generators (LV) 60 Hz, 3 phase, 1800 rpm, FW, PM, 6 Leads, pitch = 0.6667 - 1800 frame

Instrumentation

Harness - ECM interconnect

Pyrometer and thermocouples

Lube System

Electric prelube pumps

Lubricating oil

Standard sump oil pan

Oil pan drain valve

Oil filters

Lube oil heater

Crankcase Systems

Explosion relief valves

Mounting System

Spring-type linear vibration isolators

Rubber anti-vibration mounts

IBC vibration isolators - shipped loose

Power Connections

5000 Amp, 3 Pole, UL-100% rated Circuit breakers

Side/rear mounted busbars (LV)

MV Power Connection Options: 1800 Frame generator side / rear mounted busbars - Left hand MV nema busbar - Right hand MV nema busbar

5000 Amp, 3 Pole, IEC-rated Circuit breakers

Center post busbarss (LV) connections

Neutral ground - (MV)

Cable entry options (LV)

Masterpack breaker connections

Circuit breaker harnesses

Power connection covers

Cable entry options - 1800 frame (MV)

Control packaging (LV) - Enclosures

Optional package mounted circuit breakers (LV)

4000 Amp, 3 Pole, UL-100% rated Circuit breakers

4000 Amp, 3 Pole, IEC-Rated Circuit breakers

Service Tools - Barring Groups

Control GP - air powered bar group

Engine group

Group manual

Engine air powered

Special Tests / Reports

Standard genset torsional vibration analysis (TVA) report

Custom generator TVA report

Standard engine test charge

PGS Test report @ 0.8 power factor

Generator test report

PGS Test report @ 1.0 power factor

Fuel consumption test

Starting/Charging

Heavy duty battery set with rack

Jacket water heater wiring groups

Jacket water heaters

24 Volt power distribution box

35 and 50 Amp Battery chargers

Covers - starter locations

24 Volt electric starting motor

Air starting motor

24 Volt battery set - dry